1. General Introduction

ABB FSV430 flow meters can be used for accurate measurement of the flow of gases, liquids and steam over a wide range of temperatures. Vortex meters are ideal for use on petrochemical raw materials, dematerialized water and for direct, cost- effective steam mass flow by employing integral temperature measurement. Moreover, VortexMaster FSV430 is the standard design with optional digital outputs, graphical display and excellent vibration immunity for a wide field of applications also available with integral or remote transmitter with up to 30m (98 ft.) signal cable.

2. Compare table of FSV430 and FSV450

Model

FSV430

FSV450

Design (sensor)

Compact design, remote mount design

IP degree of   protection in accordance with EN 60529

IP 66 / 67, NEMA 4X

Measuring   accuracy for liquids

≤ ±0.65 % under   reference conditions

Measuring   accuracy for gases and

vapors

≤ ±0.9 % under   reference conditions

Reproducibility

DN 15 (1/2") ≤ ±0.3 %, DN 15   (1/2") up to DN 150 (6") ≤ ±0.2 %, from DN   200 (8") ≤ ±0.25 %

Permissible viscosity   for liquids

DN 15 (1/2") ≤ 4 mPa s, DN 25   (1") ≤ 5 mPa s, from DN 40 (1 1/2") ≤ 7.5 mPa s

Measuring span   (typical)

1:20

Process   connections

— Flange: DN 15   ... 300 (1/2 ... 12") — Wafer type: DN 25 ... 150 (1" ...   6") "

Inlet/outlet   sections (typical)

Inlet section: 15 x DN, outlet section 5   x DN, see also chapter Inlet and outlet sections" on page 11. "

Temperature   measurement

Resistance thermometer Pt100 class A   optional, installed in Piezo sensor, can be retrofitted

Resistance thermometer Pt100 class A   standard,

fixed installation in Piezo sensor

Permissible   measuring medium

temperature

Standard: -55 ... 280 ºC (-67 ... 536 ºF),   optional:.-55 ... 400 ºC (-67 ... 752 ºF) (high   temperature design)

-55 … 280 ºC (-67 … 536 ºF)

Wetted material

Sensor

Stainless steel, optional Hastelloy C

Gasket

PTFE, optional Kalrez or graphite

Sensor housing

Stainless steel, optional Hastelloy C,   carbon steel

Sensor design

Piezo sensor with two pairs of sensors   for flow measurement and vibration compensation

Approvals for   explosion protection

ATEX / IECEx, cFMus, NEPSI

Display   (transmitter)

Optional LCD indicator with 4 push   buttons for operation through front glass (option)

Standard LCD indicator with 4 push   buttons for

operation through front glass

Operating modes

Liquids

Operating volume, standard volume, mass

Operating volume, standard volume, mass,

energy

Gases

Operating volume, standard volume, mass

Operating volume, standard volume, mass,

energy

Biogas

—

Operating volume, standard volume

Steam

Operating volume, mass

Operating volume, mass, energy

Digital output

Optional, can be configured as pulse   output,

frequency output or alarm output via software

Standard, can be configured as pulse   output,

frequency output or alarm output via   software

Inputs for   external sensors

— HART input for   external pressure or

temperature transmitter communicating in

HART burst mode

— Analog input 4   ... 20 mA for external

pressure- / temperature transmitter or   gas

analyzer

— HART input for   external pressure- /

temperature transmitter or gas analyzer

communicating in HART burst mode

Current output,   communication

4 ... 20 mA, HART protocol (HART 7),   Modbus

RTU-RS485

4 ... 20 mA, HART protocol (HART 7)

Power supply

HART communication: 12 ... 42 V DC,   Modbus communication: 9 ... 30 V DC

SensorMemory

Saves sensor & process parameters   for easy start up after transmitter exchange

Housing material

— Aluminum   (copper content < 0.3 %), component epoxy coating

— Optional:   stainless steel CF3M, corresponds to AISI 316L

— Tower: CF8,   complies with AISI 304

IP rating in   accordance with EN 60529

IP 66, IP 67, NEMA 4X


3. Flow Measurement for Liquids

Nominal Diameter

Minimum Reynolds number

QmaxDN

Frequency for Qmax

[Hz, ±5 %]

Re1

Re2

[m3/h]

[Usgpm]

DN 15 (1/2 ”)

11300

20000

7

31

430

DN 25 (1 ”)

13100

20000

18

79

247

DN 40 (1 1/2 ”)

15300

20000

48

211

193

DN 50 (2 ”)

15100

20000

75

330

155

DN 80 (3 ”)

44000

44000

170

749

101

DN 100 (4 ”)

36400

36400

270

1189

73

DN 150 (6 ”)

58000

58000

630

2774

51

DN 200 (8 ”)

128000

128000

1100

4844

40

DN 250 (10 ”)

100000

100000

1800

7926

33

DN 300 (12 ”)

160000

160000

2600

11449

28


4. Flow Measurement of Gases and Vapors

Nominal Diameter

Flange

Minimum Reynolds number

QmaxDN

Frequency for Qmax

[Hz, ±5 %]

Re1

Re2

[m3/h]

[Usgpm]

DN 15 (1/2 ”)

DIN

4950

10000

24 (42)

14.3 (25)

1510 (2640)

ASME

22 (36)

13.1 (21)

1830 (3000)

DN 25 (1 ”)

DIN

6600

10000

150 (150)

88 (88)

2040 (2040)

ASME

82 (130)

48 (76)

1870 (3000)

DN 40 (1 1/2 ”)

DIN

6750

10000

390 (390)

230 (230)

1580 (1580)

ASME

340 (340)

200 (230)

1960 (1960)

DN 50 (2 ”)

DIN

9950

20000

500 (500)

294 (294)

1040 (1040)

ASME

450 (450)

265 (265)

1230 (1230)

DN 80 (3 ”)

DIN

13000

20000

1200 (1380)

706 (812)

720 (820)

ASME

950 (1380)

559 (812)

770 (1120)

DN 100 (4 ”)

DIN

16800

20000

1900 (2400)

1119 (1413)

510 (640)

ASME

1800 (2400)

1059 (1413)

640 (850)

DN 150 (6 ”)

DIN

26500

27000

4500 (5400)

2648 (3178)

360 (430)

ASME

4050 (5400)

2382 (3178)

410 (540)

DN 200 (8 ”)

DIN

27600

28000

8000 (9600)

4708 (5650)

290 (350)

ASME

6800 (9600)

4000 (5650)

290 (420)

DN 250 (10 ”)

DIN

41000

41000

14000 (16300)

8240 (9594)

250 (290)

ASME

12000 (16300)

7059 (9594)

240 (320)

DN 300 (12 ”)

DIN

48000

48000

20000 (23500)

11765 (13832)

220 (260)

ASME

17000 (23500)

10006 (13832)

190 (270)

5. Temperature Range of Different Materials for the Sensor and Transmitter

Materials

Temperature   range Tmedium

Wetted components (Materials for the sensor)

Meter tube:

— Stainless steel   1.4571 (AISI 316 Ti) /

AISI 316L / CF8   / CF8C

— Hastelloy C-4   (optional)

— Carbon steel   (optional)

-55 ... 400 ºC

(-67 ... 752 ºF)

Sensor:

— Stainless steel   1.4571 (AISI 316 Ti)

— Hastelloy C-4   (optional)

-55 ... 280 ºC

(-67 ... 536 ºF)

-55 ... 400 ºC

(-67 ... 752 ºF)

Sensor gasket:1)

— PTFE O-ring

— Kalrez 6375   O-ring (optional)

— Graphite   (optional for hightemperature

design)

-55 ... 260 ºC

(-67 ... 500 ºF)

-20 ... 275 ºC

(-4 ... 527 ºF)

-55 ... 400 ºC

(-67 ... 752 ºF)

Housing (Materials for the transmitter)

— Die-cast   aluminum, copper content

< 0.3 %

— Stainless steel   CF3M, corresponds to

AISI 316L   (optional)

— Tower: CF8,   complies with AISI 304

-40 ... 85 ºC (-67 ... 185 ºF)


6. Basic Code Selection of FSV430 and FSV450

Main Code

Suffix Codes

Description

FSV430

FSV450






Always FSV430,  FSV450

Explosion   Protection Certification

Y0





Without

B1





ATEX Ex nA / Ex   tc (Zone 2 und 22)

A4





ATEX Ex ia / Ex   ia (Zone 0 und 20)

A9





ATEX Ex d ia /   Ex tb (Zone 0/1 und 21)

B8





ATEX kombiniert   B1 + A4 (Ex n + Ex ia)

B9





ATEX kombiniert   B1 + A4 + A9 (Ex n + Ex ia + Ex d)

N1





IECEx Ex nA / Ex   tc (Zone 2 und 22)

N2





IECEx Ex ia / Ex   ia (Zone 0 und 20)

N3





IECEx Ex d ia /   Ex tb (Zone 0/1 und 21)

N8





IECEx kombiniert   N1 + N2 (Ex n + Ex ia)

N9





IECEx kombiniert   N1 + N2 + N3 (Ex n + Ex ia + Ex d)

F1





cFMus XP Cl   I,II,III Div 1 / Zone 1

F4





cFMus IS Cl   I,II,III Div 1 / Zone 0

F3





cFMus NI Cl I   Div 2, Cl II,III Div 1,2 / Zone 2

F8





cFMus kombiniert   F3 + F4 (Ex n + Ex ia)

F9





cFMus kombiniert   F3 + F4 + F1 (Ex n + Ex ia + Ex d)

S2





NEPSI Ex nA /   DIP A22 (Zone 2 und 22)

S6





NEPSI Ex ia / Ex   iaD (Zone 0 und 20)

S1





NEPSI Ex d ia /   DIP A21 (Zone 0/1 und 21)

S8





NEPSI kombiniert   N1 + N2 (Ex n + Ex ia)

S9





NEPSI kombiniert   N1 + N2 + N3 (Ex n + Ex ia + Ex d)

System Design

C1




Integral single   sensor

R1




Remote single   sensor, 5 m ( 16 ft) signal cable included

C2




Integral dual   sensor

R2




Remote dual   sensor, 2 x 5 m ( 16 ft) signal cable included

Process   Connection Type / Meter Size / Connection Size

W025R0



Wafer / DN 25 (1   in.) / DN 25 (1 in.)


W040R0



Wafer / DN 40   (1-1/2 in.) / DN 40 (1-1/2 in.)


W050R0



Wafer / DN 50 (2   in.) / DN 50 (2 in.)


W080R0



Wafer / DN 80 (3   in.) / DN 80 (3 in.)


W100R0



Wafer / DN 100   (4 in.) / DN 100 (4 in.)


W150R0



Wafer / DN 150   (6 in.) / DN 150 (6 in.)


F015R0



Flange / DN 15   (1/2 in.) / DN 15 (1/2 in.)


F025R0



Flange / DN 25   (1 in.) / DN 25 (1 in.)


F040R0



Flange / DN 40   (1-1/2 in.) / DN 40 (1-1/2 in.)


F050R0



Flange / DN 50   (2 in.) / DN 50 (2 in.)


F080R0



Flange / DN 80   (3 in.) / DN 80 (3 in.)


F100R0



Flange / DN 100   (4 in.) / DN 100 (4 in.)


F150R0



Flange / DN 150   (6 in.) / DN 150 (6 in.)


F200R0



Flange / DN 200   (8 in.) / DN 200 (8 in.)


F250R0



Flange / DN 250   (10 in.) / DN 250 (10 in.)


F300R0



Flange / DN 300   (12 in.) / DN 300 (12 in.)

Pressure Rating


D1


PN 10



D2


PN 16



D3


PN 25



D4


PN 40



D5


PN 63



D6


PN 100



D7


PN 160



A1


ASME CL 150



A3


ASME CL 300



A6


ASME CL 600



A7


ASME CL 900



J0


JIS 7.5K



J1


JIS 10K



J2


JIS 5K



J3


JIS 20K



J4


JIS 30K



Z9


Others

Temperature   Range of Measuring Medium



A1

Standard -55 ...   280 ºC (-67 ... 536 ºF)




B1

Extended -55 ...   400 ºC (-67 ... 752 ºF)

Housing Material /   Cable Glands




A1

Aluminium / 2   pcs. metric, M20 x 1.5, cable glands mounted





B1

Aluminium / 2   pcs. 1/2 in. NPT threads, cable glands not included





S1

Stainless steel   316L / 2 pcs. metric, M20 x 1.5, cable glands mounted





T1

Stainless steel   316L / 2 pcs. 1/2 in. NPT threads, cable glands not included

Output Signal





H1

HART digital   communication and 4 ... 20 mA






H5

HART digital   communication, 4 ... 20 mA + digital contact output






M4

Modbus   communication with digital contact output